Rolling Stock Cables | ||||||||||||||||||
|
FIREROL High Temperature Single Core Screened & Sheathed Cables 1.8/3 kV or 3.6/6 kV
EN 50382-2 (FRL-HT-3S-OS/FRL-HT-6S-OS)
A. Conductor B. Insulation C. Screen D. Sheath
Construction
Conductor
flexible tinned annealed copper wires(red copper only for 150° C core temperature)class 5 according to HD 383
Insulation
silicon rubber according to EN 50382-1 (EI 112)
Overal screen
Tinned annealed copper wires
Outer sheath
LSZH elastomeric compound according to EN 50382-1 (EM 105. EM 106 or EM 107)
Electrical & Mechanical Properties
Nominal Voltage:1.8/3 kV or 3.6/6 kV
Maximum Conductor Temperature:+90 deg (fixed installation)
Minimum Permissible Ambient Temperature:-25/-40 deg (fixed installation)
Bending Radius:3 x Overall Diameter (D<12mm);
4 x Overall Diameter (D>12mm)
Chemical & Environmental Properties
EN 60684-2:No fluorine
EN 50305; EN 60811-2-1:Resistance to mineral oil & fuel oil, acid & alkali
EN 50305:Resistance to ozone
Fire Performance for rolling stock application
EN 50306-2:Hazard levels HL1, HL2/HL3
DIN 5510-2:Protection level 1/2/3/4
BS 6853:Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101:FO
EN45545-2:R15 Interior/ R16 Exterior HL1, HL2, HL3
Fire Performance in general
EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) | Vertical flame propogation for a single insulated wire or cable |
EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 |
Vertical flame spread of vertically mounted bunched wires or cables |
EN 50268-2; IEC 61034-2; NF C 32-073 ; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 |
Low Smoke Emission |
EN 50267-2-1; IEC 60754-1; NF C 32-074;NF C 20-454; VDE 0472 Teil 815 | Halogen Free |
EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813 | Low Corrosivity (Acidity & Conductivity) |
EN 50305; NFX 70-100; NFF 63808; TM1-04; BS6853 | Low Toxicity |
NFF 16101; NFF 63808; BS6853 | Smoke index |
EN45545-2 | Requirement for fire behavior of materials & components R15/R16 |
FRL-HT-3S-OS 1.8/3 kV
Nominal Cross-Sectional Area |
Conductor Diameter (a) |
Min. Mean Thickness of Insulation |
Min. Screen Wire Diameter |
Min. Average Sheath Thickness |
Overall Diameter | Weight | Conductor Resistance | Insulation Resistance | |||
Tinned Conductor | Plain Conductor | ||||||||||
Min. | Max. | 20°C | 20°C | 20°C | 150°C | ||||||
mm2 | mm | mm | mm | mm | mm | mm | kg/km | Ω/km | Ω/km | MΩ x km | MΩ x km |
1.5 | 1.5 | 1.3 | 0.16 | 1.4 | 6.8 | 7.9 | 113 | 13.7 | 13.3 | 670 | 1.30 |
2.5 | 1.95 | 1.3 | 0.16 | 1.4 | 7.2 | 8.4 | 134 | 8.21 | 7.98 | 570 | 1.10 |
4 | 2.5 | 1.3 | 0.21 | 1.4 | 7.7 | 9.0 | 171 | 5.09 | 4.95 | 480 | 0.90 |
6 | 3.0 | 1.3 | 0.21 | 1.4 | 8.2 | 9.6 | 205 | 3.39 | 3.30 | 420 | 0.80 |
10 | 3.9 | 1.5 | 0.21 | 1.4 | 9.4 | 11.0 | 283 | 1.95 | 1.91 | 380 | 0.70 |
16 | 5.0 | 1.5 | 0.26 | 1.4 | 10.5 | 12.2 | 381 | 1.24 | 1.21 | 310 | 0.60 |
25 | 6.4 | 1.8 | 0.26 | 1.4 | 12.3 | 14.4 | 539 | 0.795 | 0.780 | 300 | 0.60 |
35 | 7.7 | 1.8 | 0.31 | 1.4 | 13.6 | 15.9 | 682 | 0.565 | 0.554 | 250 | 0.50 |
50 | 9.2 | 1.8 | 0.31 | 1.4 | 15.0 | 17.5 | 882 | 0.393 | 0.386 | 220 | 0.40 |
70 | 11.0 | 1.8 | 0.31 | 1.5 | 16.8 | 19.7 | 1174 | 0.277 | 0.272 | 200 | 0.40 |
95 | 12.5 | 2.2 | 0.31 | 1.5 | 19.0 | 22.2 | 1483 | 0.210 | 0.206 | 190 | 0.40 |
120 | 14.2 | 2.2 | 0.31 | 1.6 | 20.8 | 24.3 | 1819 | 0.164 | 0.161 | 180 | 0.30 |
150 | 15.8 | 2.2 | 0.31 | 1.6 | 22.3 | 26.1 | 2188 | 0.132 | 0.129 | 160 | 0.30 |
185 | 17.5 | 2.4 | 0.31 | 1.7 | 24.5 | 28.6 | 2606 | 0.108 | 0.106 | 160 | 0.30 |
240 | 20.1 | 2.4 | 0.31 | 1.8 | 27.1 | 31.7 | 3318 | 0.0817 | 0.0801 | 140 | 0.20 |
300 | 22.5 | 2.4 | 0.31 | 1.9 | 29.5 | 34.6 | 4015 | 0.0654 | 0.0641 | 120 | 0.20 |
400 | 25.8 | 2.6 | 0.31 | 2.0 | 33.2 | 38.9 | 5170 | 0.0495 | 0.0486 | 120 | 0.20 |
FRL-HT-6S-OS 3.6/6 kV
Nominal Cross-Sectional Area |
Conductor Diameter (a) |
Min. Mean Thickness of Insulation |
Min. Screen Wire Diameter |
Min. Average Sheath Thickness |
Overall Diameter | Weight | Conductor Resistance | Insulation Resistance | |||
Tinned Conductor | Plain Conductor | ||||||||||
Min. | Max. | 20°C | 20°C | 20°C | 150°C | ||||||
mm2 | mm | mm | mm | mm | mm | mm | kg/km | Ω/km | Ω/km | MΩ x km | MΩ x km |
2.5 | 1.95 | 2.6 | 0.16 | 1.4 | 9.9 | 11.6 | 209 | 8.21 | 7.98 | 870 | 1.70 |
4 | 2.5 | 2.6 | 0.16 | 1.4 | 10.4 | 12.2 | 240 | 5.09 | 4.95 | 750 | 1.50 |
6 | 3.0 | 2.6 | 0.21 | 1.4 | 10.9 | 12.8 | 291 | 3.39 | 3.30 | 670 | 1.30 |
10 | 3.9 | 2.6 | 0.21 | 1.4 | 11.8 | 13.8 | 363 | 1.95 | 1.91 | 570 | 1.10 |
16 | 5.0 | 2.6 | 0.21 | 1.4 | 12.8 | 15.0 | 453 | 1.24 | 1.21 | 480 | 0.90 |
25 | 6.4 | 2.9 | 0.26 | 1.4 | 14.7 | 17.2 | 640 | 0.795 | 0.780 | 430 | 0.80 |
35 | 7.7 | 2.9 | 0.26 | 1.4 | 15.9 | 18.6 | 770 | 0.565 | 0.554 | 380 | 0.70 |
50 | 9.2 | 2.9 | 0.31 | 1.5 | 17.5 | 20.5 | 1012 | 0.393 | 0.386 | 330 | 0.60 |
70 | 11.0 | 2.9 | 0.31 | 1.5 | 19.2 | 22.4 | 1307 | 0.277 | 0.272 | 280 | 0.50 |
95 | 12.5 | 2.9 | 0.31 | 1.6 | 20.8 | 24.3 | 1586 | 0.210 | 0.206 | 250 | 0.50 |
120 | 14.2 | 2.9 | 0.31 | 1.6 | 22.4 | 26.2 | 1916 | 0.164 | 0.161 | 230 | 0.40 |
150 | 15.8 | 2.9 | 0.31 | 1.7 | 24.1 | 28.2 | 2309 | 0.132 | 0.129 | 210 | 0.40 |
185 | 17.5 | 3.2 | 0.31 | 1.8 | 26.4 | 30.9 | 2750 | 0.108 | 0.106 | 210 | 0.40 |
240 | 20.1 | 3.4 | 0.31 | 1.9 | 29.4 | 34.4 | 3420 | 0.0817 | 0.0801 | 190 | 0.30 |
300 | 22.5 | 3.4 | 0.31 | 1.9 | 31.7 | 37.1 | 4150 | 0.0654 | 0.0641 | 170 | 0.30 |
400 | 25.8 | 3.4 | 0.31 | 2.0 | 35.0 | 40.9 | 5200 | 0.0495 | 0.0486 | 150 | 0.30 |